Automotive Fleet
MenuMENU
SearchSEARCH

Aluminum F-150 Named IIHS Top Pick

Ford's 2015 F-150 crew cab model has been named a Top Safety Pick by the Insurance Institute for Highway Safety, while the extended cab model was rated as good by the group.

by Staff
July 30, 2015
Aluminum F-150 Named IIHS Top Pick

Photo courtesy of IIHS.

3 min to read


Photo courtesy of IIHS.

Ford's 2015 F-150 crew cab model has been named a Top Safety Pick by the Insurance Institute for Highway Safety, while the extended cab model was rated as good by the group.

Ad Loading...

This spring, Ford's aluminum-body F-150's three cab configurations, including the regular cab model, achieved 5-Star ratings from the National Highway Traffic Safety Administration.

Ad Loading...

The 2015 F-150 crew cab, called the SuperCrew, earned good ratings in all five assessments performed by the insurance industry group, including small overlap front, moderate overlap front, side, roof strength, and head restraint evaluations. The vehicle is not eligible for the institute's Top Safety Pick+ award because it lacks an autonomous braking system.

The F-150 extended cab (SuperCab) earned good ratings in four of the five evaulations. The institute gave it a marginal rating for occupant protection in a small overlap front crash test. The institute usually only evaluates the top-selling model, which is the F-150 crew cab, but added the extended cab model due to its high volume of sales.

In the small overlap test, an F-150 travels 40 mph toward a 5-foot-tall rigid barrier. The test replicates what happens when the front corner of a vehicle collides with another vehicle or an object such as a tree or a utility pole. In this test on the F-150 exteded cab, intruding structure seriously compromised the driver's survival space, resulting in a poor structural rating, according to the institute.

The IIHS also analyzed repair costs because damage to aluminum body parts can be more complicated and pricier to repair than steel, the Highway Loss Data Institute has found.

The institute ran crash tests at 10 mph with the 2015 F-150 crew cab and its 2014 steel-bodied predecessor. Engineers crashed the front left corner of the aluminum pickup into the right rear corner of the steel pickup at a 15 percent overlap, and then flipped the test and ran the steel pickup into the back of the aluminum one.

Ad Loading...

In both test scenarios, the aluminum F-150 had more extensive damage than the steel model. Total repair costs for the front and rear damage combined were 26 percent higher for the aluminum F-150. Extra time to repair the aluminum body accounted for the higher price to fix frontal damage, while higher parts costs pushed up the repair bill for the rear damage, according to the institute.

Ford disagrees with the institute's assessment on repair costs, the company said in a release.

"Ford’s view is based on real-world accident repair data," according to Ford. "In fact, real-world repair costs on the new 2015 Ford F-150 average $869 less than last year’s F-150 model, according to Assured Performance, an independent body shop certification company that works with leading automakers."

More Safety

Safe Driving on Halloween over spooky fall road
Safety•by Staff•October 25, 2026

Tips for Driving Safely on Halloween Night

This video features a reminder from the Connecticut Department of Transportation (DOT) and the Connecticut Police Chiefs Association, urging drivers to prioritize safety this Halloween.

Read More →
a crash test dummy in a car
Safety•by Jeanny Abraham•October 22, 2026

IIHS Crash Avoidance Tests Reveal Safety Gaps in Cargo Vans and Work Trucks

New IIHS crash avoidance ratings show uneven performance among cargo vans and heavy-duty pickups, with most struggling to avoid vehicle-to-vehicle collisions.

Read More →
AN AF news recap thumbnail
Safety•by Faith Howell•October 16, 2026

What’s Next for Fleet? Safety, AI & Industry Recognition | AF News Recap

Could your company's culture be encouraging distracted driving? This week, we're exploring how workplace expectations affect driver safety, what AI, EVs, and autonomous vehicles could mean for the future of fleet management, and how fleet professionals can strengthen their award nominations.

Read More →
Ad Loading...
a man driving with a cell phone in his hand.
Safety•by Jeanny Abraham•October 14, 2026

Does Your Fleet's Culture Encourage Distracted Driving?

What happens when the people responsible for enforcing safety rules are the ones setting the wrong example? The answer may reveal why some of the biggest risks to fleet drivers have little to do with what's written in the employee handbook.

Read More →
Motorq Whitepaper Cover - Fleet Managers Ultimate Playbook
Sponsored•October 1, 2026

Fleet Manager’s Ultimate Playbook: Navigating the New Standard in OEM Connectivity

Rising operating costs, driver safety concerns, and unplanned downtime are putting unprecedented pressure on modern fleets. Discover how fleet managers use embedded OEM connectivity and real-time vehicle data to cut TCO, prevent downtime, and protect drivers without aftermarket telematics hardware.

Read More →
An AF news recap thumbnail with a woman pointing at the title "From driver well-being to EV charging"
Safety•by Faith Howell•September 21, 2026

From Driver Well-Being to EV Charging | AF News Recap

Mental health belongs in the fleet safety conversation. This week, we’re looking at five ways fleets can support employee well-being before a crisis, plus Holman’s expansion in Mexico, new one-day Fleet Forward passes, and why EV charging demand is outpacing infrastructure growth.

Read More →
Ad Loading...
Nexar and nauto logos
Safety•by Staff•September 15, 2026

Nexar-Nauto Merger Aims to Give Fleets Better Safety Intelligence Through Larger Driving Dataset

Stefan Heck tells Automotive Fleet that combining more than 10 billion miles of driving history with Nexar's AI models will give fleets deeper insights into driver risk and roadway conditions than either company could provide independently.

Read More →
Two fleet employees talk beside work trucks beneath the words “Mental Health Is Fleet Safety,” highlighting the connection between employee mental health and fleet safety.
Safety•September 15, 2026

Don't Wait for a Crisis: 5 Ways to Build Mental Health Into Your Fleet Safety Program

For Suicide Prevention Month, fleet and safety leaders have an opportunity to put mental health where it belongs: at the center of workplace safety.

Read More →
hands covering toy car with digital widgets surrounding it
Safety•by Chris Brown•September 1, 2026

How Camera Data Can Strengthen a Fleet’s Insurance Renewal

Insights from a commercial insurance carrier and a broker show how fleets can turn video telematic data, driver coaching, and improved claims results into a stronger case at insurance renewal.

Read More →
Ad Loading...
An image to reflect an article on how the safest fleets aren't the ones with the most tech.
Safety•August 11, 2026

The Safest Fleets Aren’t the Ones with the Most Technology

You’ve made the telematics investment. Here’s how to capture the other half of its value and build the safest fleet on the road.

Read More →