Check Out:NHTSA Recall Search Tool
May 2025 Recalls That Should Be On Your Radar
Find out which recalls could impact your fleet with this detailed look at May 2025 alerts issued by the National Highway Traffic Safety Administration.

If you have Ford, General Motors, Hyundai, Polestar, Volkswagen, or Volvo vehicles in your fleet, check out these important recalls issued by the National Highway Traffic Safety Administration.
Photo: Automotive Fleet
Managing a safe, compliant fleet means staying on top of the latest vehicle recalls. Automotive Fleet has compiled an overview of May 2025 recalls issued by the National Highway Traffic Safety Administration (NHTSA) to help identify which ones may impact fleet operations.
Recalls are grouped by manufacturers and are listed alphabetically.
More details below:
Ford
Recall Number: 25V314
Vehicles: 2022-2024 Lincoln Navigator and Ford Expedition.
Potential Units Affected: 273,789
Component: Service Brakes, Hydraulic
Breakdown: The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and a loss of front brake function.
Solution: Dealers will inspect the front brake line and replace the brake line or air cleaner outlet pipe, as necessary, free of charge. Owner notification letters are expected to be mailed on May 26, 2025.
Recall Number: 25V271
Vehicles: 2025 Ford F-150
Potential Units Affected: 326
Component: Equipment
Breakdown: The airbag warning label may be missing from the dashboard.
Solution: Ford will mail the warning labels to the owners free of charge. Owner notification letters were mailed on May 7, 2025.
Recall Number: 25V272
Vehicles: 2023 Ford F-150 Lightning BEV
Potential Units Affected: 3
Component: Electrical System
Breakdown: The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.
Solution: Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters are expected to be mailed on May 19, 2025.
General Motors
Recall Number: 25V274
Vehicles: 2021-2024 Cadillac Escalade and Escalade ESV, Chevrolet Silverado 1500, Suburban, and Tahoe, GMC Sierra 1500, Yukon, and Yukon XL.
Potential Units Affected: 597,571
Component: Engine and Engine Cooling
Breakdown: The recall pertains to vehicles with a 6.2L V8 gas engine. The connecting rod and/or crankshaft engine components may have manufacturing defects that can lead to engine damage and engine failure.
Solution: Dealers will inspect the engine and, as necessary, repair or replace it. For vehicles that pass inspection, dealers will add higher viscosity oil, install a new oil fill cap, replace the oil filter, and update the owner’s manual. Repairs will be performed free of charge. Owner notification letters are expected to be mailed on June 9, 2025.
Hyundai
Recall Number: 25V291
Vehicles: 2025 Hyundai Palisade
Potential Units Affected: 620
Component: Powertrain
Breakdown: An insufficient seal on the controller for the electric oil pump may allow moisture to accumulate in the printed circuit board, which can cause an electrical short and result in a fire.
Solution: Owners are advised to park their vehicles outside and away from structures until the recall remedy is completed. Dealers will replace the electric oil pump controller, free of charge. Owner notification letters are expected to be mailed on July 4, 2025.
Polestar
Recall Number: 25V280
Vehicles: Polestar 2
Potential Units Affected: 27,816
Component: Back Over Prevention
Breakdown: The rearview camera image may not display when the vehicle is placed in reverse.
Solution: Dealers will update the vehicle software, free of charge. Owner notification letters are expected to be mailed on June 19, 2025.
Recall Number: 25V293
Vehicles: Polestar 3
Potential Units Affected: 3,664
Component: Back Over Prevention
Breakdown: The rearview camera image may not display when the vehicle is placed in reverse.
Solution: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters are expected to be mailed on July 1, 2025.
Volkswagen
Recall Number: 25V269
Vehicles: 2025 Volkswagen ID. Buzz
Potential Units Affected: 5,637
Component: Seats
Breakdown: The third-row rear bench is wide enough for three passengers, but is designed for two passengers and equipped with two seat belts.
Solution: Dealers will install trim to adjust the width of the third-row rear seats, free of charge. Owner notification letters are expected to be mailed on June 20, 2025.
Volvo
Recall Number: 25V282
Vehicles: 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40.
Potential Units Affected: 413,151
Component: Back Over Prevention
Breakdown: The rearview camera image may not display when the vehicle is placed in reverse.
Solution: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters are expected to be mailed on June 24, 2025.
More Safety

The Safest Fleets Aren’t the Ones with the Most Technology
You’ve made the telematics investment. Here’s how to capture the other half of its value and build the safest fleet on the road.
Read More →
Hidden in Plain Sight: Fleet Compliance Risks
Fleet compliance isn't just about having policies — it's about consistently enforcing them. This practical guide reveals six hidden compliance risks common in public sector and shared fleet operations and outlines proven strategies to improve visibility, accountability, and audit readiness
Read More →
NETS Sets 2026 Fleet Safety Benchmark Conference for Indianapolis
The Sept. 15–17 program will feature fleet benchmarking data, case studies, emerging technologies, and implementation strategies while running alongside the NSC Safety Congress & Expo.
Read More →
Off-the-Job Crashes Account for 43% of Employers’ $61.7 Billion Crash Burden
NETS quantifies costs dispersed across fleet, risk, HR, and other departments while providing new per-crash benchmarks for employers.
Read More →
Ram Recalls More Than 1.27 Million 1500 Pickups for Seat Belt Anchor Issue
The recall affects certain 2019-2026 Ram 1500 pickups that may have improperly attached second-row seat belt buckle anchors.
Read More →How Better Visibility Cut Speeding Violations by 48%
Fleet leaders don't need more data, they need clearer visibility into what the data is saying. This case study explores how one utility replaced speeding-event counts with a single metric — miles driven in violation — to strengthen safety and significantly reduce speeding violations.
Read More →
Operation Safe Driver Week: Why the Industry's Oldest Safety Campaign Still Matters to Fleets
A look at how a 2007 enforcement initiative became one of the most consequential weeks on the fleet safety calendar, and what it means for your drivers in 2026.
Read More →
Nexar-Nauto Merger Aims to Give Fleets Better Safety Intelligence Through Larger Driving Dataset
Stefan Heck tells Automotive Fleet that combining more than 10 billion miles of driving history with Nexar's AI models will give fleets deeper insights into driver risk and roadway conditions than either company could provide independently.
Read More →From Silos to Solutions: Relationship Management for Safer Fleets
From telematics adoption and driver accountability to policy consistency and risk mitigation, this episode breaks down what it really takes to build a safer fleet culture without slowing business down.
Read More →
IIHS Launches First Commercial Vehicle Safety Evaluations
The Insurance Institute for Highway Safety has begun evaluating heavy-duty pickups and cargo vans for driver protection. Which models earned top marks?
Read More →
