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Off-the-Job Crashes Account for 43% of Employers’ $61.7 Billion Crash Burden

NETS quantifies costs dispersed across fleet, risk, HR, and other departments while providing new per-crash benchmarks for employers.

Chris Brown
Chris BrownAssociate Publisher
Read Chris's Posts
August 5, 2026
NETS crash statistics overlaying an accident photo

NETS’ latest analysis captures the broader financial impact of crashes across fleet, risk, HR, benefits, and operations, not just the costs visible on a vehicle repair or insurance claim.

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7 min to read


Motor vehicle crashes cost U.S. employers $61.7 billion in 2023, according to the latest analysis from the Network of Employers for Traffic Safety (NETS).

On-the-job crashes accounted for $35.3 billion, or 57%, of that total. The remaining $26.4 billion — 43% of all employer crash costs — resulted from off-the-job crashes involving employees and their dependents.

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The indirect costs of crashes are not new to fleets, but they are often dispersed across departments and budgets. Repair and claim expenses may sit with fleet or risk management, while health insurance, workers’ compensation, sick leave, disability benefits, liability, and lost productivity are carried elsewhere in the organization.

The report is called “Costs of Motor Vehicle Crashes to Employers: Latest Available Estimates and Key Findings” and is available to download.

Putting the National Cost Into Fleet Terms

A $61.7 billion national estimate can be difficult for an individual fleet to put into context. To make the findings more operational, NETS calculated average employer costs based on crashes, injuries, fatalities, and miles traveled.

The report estimates that on-the-job highway crashes cost employers an average of:

  • $55,772 per crash.
  • $59,745 per million vehicle-miles traveled.
  • $180,199 per fatal or nonfatal injury.
  • $171,135 per nonfatal injury.
  • $927,276 per fatality.
  • $11,794 per property-damage-only crash.
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These figures are national averages, not predictions for a particular fleet. Actual costs will vary according to crash severity, vehicle type, liability exposure, workforce characteristics, insurance arrangements, and industry.

They nevertheless provide fleet managers with a starting point for estimating the scale of their own exposure.

For example, applying the per-crash benchmark to a fleet with 100 on-the-job crashes would produce an estimated employer burden of approximately $5.6 million. Applying the mileage benchmark to a fleet traveling 50 million miles would produce an estimate of approximately $3 million.

The two approaches will not necessarily generate matching results because they are separate national benchmarks. Instead, they offer different ways to place a fleet’s crash experience in context and evaluate the potential return from safety investments.

The Employer Share of a Much Larger Burden

The $61.7 billion represents only the portion of crash costs absorbed by employers.

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NETS estimates that U.S. highway crashes generated approximately $350 billion in broader economic costs in 2023, excluding costs attributed to congestion and wage-risk premiums.

Employers absorbed approximately 17% of the highway-crash burden. The remaining costs were borne by government, private passenger vehicle insurers, and individual crash victims.

The $61.7 billion is close to, but not exactly 17%, of the $350 billion highway-crash estimate. The employer figure also includes certain occupational crashes that occurred away from public roads.

Even as one part of the broader economic burden, the employer share is substantial. It includes expenses incurred through occupational crashes as well as costs generated by crashes involving employees and their dependents outside of work.

What Employers Are Paying For

NETS divided the $61.7 billion employer burden into two broad categories.

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Health-related fringe-benefit costs totaled $28 billion. These expenses include workers’ compensation, health insurance, disability and life insurance, Social Security, sick leave, and the administration of those benefits.

Non-fringe costs added another $33.6 billion. This category includes vehicle and property damage, workplace disruption, liability for injuries or damage suffered by others, employee replacement and retraining, and other direct and indirect expenses.

Crashes involving property damage but no injuries accounted for $7.1 billion of the total.

Employer Costs Extend Beyond the Workday

One of the report’s most consequential findings is the concentration of benefit costs outside occupational driving.

Off-the-job crashes involving employees and their dependents generated $24.3 billion, or 87% of employers’ $28 billion in crash-related health and fringe-benefit costs.

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Those expenses included nearly $10.2 billion in sick leave and $9.9 billion in health insurance and self-funded medical costs. Off-the-job crashes also generated costs through disability insurance, life insurance, Social Security, and benefit administration.

The report classifies crashes according to whether they occurred on or off the job. It does not identify whether an employee was driving a personal vehicle or a company vehicle at the time. The findings therefore should not be interpreted as a measure of gray-fleet exposure.

They do demonstrate that an employer’s financial exposure extends well beyond the vehicles and drivers directly managed by the fleet department.

Fleet managers have greater control over occupational driving, but the findings support extending safety communications and resources across the employee population. Seat-belt use, distraction, speeding, and impairment affect employer costs regardless of whether an employee is driving for work.

The Occupational Crash Burden

The off-the-job findings do not diminish the scale of occupational driving risk.

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NETS estimates that motor vehicle crashes killed 1,877 people and injured approximately 155,000 while they were working in 2023. More than half of the injuries resulted in lost workdays.

On-the-job drivers were also involved in approximately 930,000 crashes without injuries.

The analysis includes work-related crashes on public roads as well as some incidents occurring elsewhere, such as a forklift rollover in a warehouse or an employee struck by a refuse truck at a landfill. On-the-job crash injuries represented approximately 7% of all crash injuries on public roads.

Four Behaviors Generate Billions in Costs

The report also estimated the employer burden associated with four familiar crash risks:

  • Distracted-driving crashes cost employers $16.2 billion.
  • Alcohol-impaired driving crashes cost $11.7 billion.
  • Speed-related crashes cost $6.7 billion.
  • Injuries involving unrestrained occupants cost $6.3 billion.
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These categories should not be added together because a single crash may involve more than one factor.

Alcohol impairment produced a particularly large off-the-job burden. Of the $11.7 billion in alcohol-related employer costs, approximately $10.5 billion came from crashes involving employees or their dependents off the job.

Seat-belt use also produced a measurable difference at the individual level:

NETS estimated that an unrestrained occupant injured or killed in an on-the-job crash cost an employer an average of $33,510, compared with $15,480 for a restrained occupant.

For off-the-job crashes, the corresponding employer costs were $7,900 for an unrestrained occupant and $5,790 for a restrained occupant.

The figures give fleets a financial basis for familiar safety priorities: enforcing seat-belt policies, monitoring speed, addressing distracted driving, identifying high-risk drivers, and extending impairment-prevention resources beyond the driver population.

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Costs Vary by Industry

Employer crash costs varied widely according to how intensively an industry uses motor vehicles and the types of vehicles involved.

The industries with the highest estimated costs per employee included:

  • Transit: $1,855.
  • Trucking: $1,439.
  • Waste management and remediation services: $795.
  • Stone, clay, glass, and concrete manufacturing: $738.

Government employers incurred an estimated $8.7 billion in on-the-job crash costs. That included $1.1 billion for the federal government, $1.6 billion for state governments, and nearly $6 billion for local governments.

NETS cautioned against treating these figures as simple industry rankings. Differences may reflect vehicle mix, injury severity, workforce characteristics, operational exposure, and the completeness of occupational crash reporting.

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How NETS Calculated the Costs

The $61.7 billion figure is a national estimate, not the result of adding up claims submitted by individual employers.

In simplified terms, NETS first estimated how many people were killed or injured in on- and off-the-job crashes. It then applied cost estimates for the different types and severities of crashes to determine the portion ultimately paid by employers.

NETS assembled the analysis from multiple national sources, including federal crash databases, labor statistics, travel data, state crash reports, insurance information, and economic research on the cost of motor vehicle injuries.

The sources include the National Highway Traffic Safety Administration’s Fatality Analysis Reporting System, the Bureau of Labor Statistics’ Census of Fatal Occupational Injuries and Survey of Occupational Injuries and Illnesses, the National Household Travel Survey, state crash reports, and insurance-industry data.

The incidence data primarily reflect 2022 and 2023. The costs are expressed in 2024 dollars.

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NETS also adjusted state estimates for differences in medical costs, general living costs, and income. Industry estimates were developed by assigning costs according to the types of vehicles involved in crashes and occupational injury data.

As with any modeled national estimate, the findings have limitations. The completeness of occupational crash reporting varies, and the study must estimate crashes and injuries that are not fully captured in individual databases. Differences among states and industries may therefore reflect reporting practices and economic conditions as well as actual safety performance.

The per-crash, per-injury, and per-mile figures are best used as directional benchmarks. They can help an employer estimate the possible scale of its crash burden, but they do not replace the organization’s own claims, exposure, benefit, and loss data.

NETS Data Meets a Real-World Fleet Use Case at FFC

The research will be examined at the 2026 Fleet Forward Conference during “Breaking Down Crash Costs: NETS Benchmarks and CoolSys Fleet Results,” scheduled for Oct. 22 from 1–1:45 p.m. at National Harbor, Maryland.

Art Kinsman, chief strategy officer for NETS, will provide an inside analysis of the study and explain how employers can apply its benchmarks.

Shawn Martinez of CoolSys will then share how the HVAC and construction services company built a safer driving culture across an organization of 3,500 employees. CoolSys reduced its annual auto loss costs from approximately $5 million in 2023 to $1 million in 2025.

Fleet safety leader Eric Richardson will moderate the session.

The NETS study quantifies the scale of employer crash exposure. The CoolSys results address the next question: How much of that burden can a deliberate fleet safety program prevent?


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