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Ford to Build Engine for 2011-MY Super Duty

DEARBORN, MI - Ford will debut its Ford-engineered-tested-and-manufactured 6.7L Power Stroke V-8 turbocharged diesel engine technology in the 2011 F-Series Super Duty truck.

by Staff
September 4, 2009
2 min to read


DEARBORN, MI - Ford will debut its Ford-engineered-tested-and-manufactured 6.7L Power Stroke V-8 turbocharged diesel engine technology in the 2011 F-Series Super Duty truck, according to the automaker.

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The new diesel engine is expected to deliver significant improvements in torque, horsepower, and fuel economy while adding more fueling flexibility and meeting stringent new emissions requirements.

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The 6.7L Power Stroke uses an "inboard exhaust" architecture, an automotive-industry first for a modern production diesel engine. It combines proven technology with new, patented approaches backed by an extensive laboratory and real-world testing regimen to assure customer satisfaction.

Benefits of the new 6.7L Power Stroke V-8 turbocharged diesel engine include:

  • First use of a compacted graphite iron (CGI) engine block in a Super Duty-class vehicle in North America. The block structure was optimized for reduced weight and maximum strength to meet the demands of higher torque and horsepower.

  • Unique inboard exhaust and outboard intake architecture to reduce overall exhaust system volume, minimize heat transfer to the engine compartment, and improve NVH (noise, vibration, harshness).

  • New engine architecture enables easier service work for all major engine components, potentially reducing down time.

  • Honeywell's single-sequential turbocharger features an industry-first double-sided compressor wheel mounted on a single shaft. The unit is uniquely center-mounted on a pedestal low in the back of the valley for improved NVH. This turbocharger design allows the single unit to deliver the benefits of a twin-turbocharger system in a smaller, more efficient package, combining the benefits of a small turbocharger (faster response) and a large turbocharger (ability to compress and force more air into the engine for more power) in one unit.

  • The high-pressure Bosch fuel system injects fuel at up to 30,000 psi. The system delivers up to five injection events per cylinder per cycle using eight-hole piezo injectors to spray fuel into the piston bowl. The direct-injection system is calibrated and phased for optimum power, fuel efficiency and NVH

  • Aluminum cylinder heads for reduced weight; the mid-deck construction with dual water jackets provides increased strength and optimal cooling; also, six head bolts, instead of four as found on other engines, help improve sealing and maintain cylinder integrity even with the higher firing pressures; overall the engine is about 160 lbs. lighter.

  • Compatible up to B-20 fuel, allowing greener fueling options of up to 20-percent biodiesel and 80-percent petroleum diesel.

The new diesel engine, to be built at Chihuahua Engine Plant, features instant-start glow plugs, allowing quick start even in extremely cold temperatures. A key component in its ability to meet new emission standards is the use of Diesel Exhaust Fluid (DEF).


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