Automotive Fleet
MenuMENU
SearchSEARCH

Ford Refining Computer Crash Testing

DEARBORN, MI - Ford is beginning research into one of the world's first digital human child body models. Such a model could someday serve as a digital dummy for computer crash testing aimed at improving research of future safety technologies, the automaker said.

by Staff
April 13, 2011
3 min to read


DEARBORN, MI - Ford is beginning research into one of the world's first digital human child body models. Such a model could someday serve as a digital dummy for computer crash testing aimed at improving research of future safety technologies, the automaker said.

"We study injury trends in the field, and we know that traffic crashes are the leading cause of death for people from age one to 34," said Dr. Steve Rouhana, senior technical leader for safety, Ford research and advanced engineering. "We want to better understand how injuries to younger occupants may be different."

Ad Loading...

The work is the next step in Ford's decade-long research to build a sophisticated and detailed computer adult human model, with body parts and organs painstakingly replicated so scientists could better understand what happens to the adult body in a crash.

"Our restraint systems are developed to help reduce serious injuries and fatalities in the field, and they have proven to be very effective," Rouhana said. "But crash injuries still occur. The more you know about the human body, the more we can consider how to make our restraint systems even better.

"A child's body is very different from an adult's. Building a digital human model of a child will help us design future systems that offer better protection for our young passengers." 

Building a digital model is no simple task. The work on Ford's adult human body model that started back in 1993 was not completed until 2004 -- and only then after extensive validations. Digital models are used in research, not in vehicle development. They don't take the place of crash dummies, which measure the effect of forces on the body. Instead, they are used as a way to understand how to further improve restraint system effectiveness through better understanding of injury mechanisms. 

The digital model is constructed component by component -- brain, skull, neck, ribcage, upper and lower extremities, etc. -- with extensive research included on each part.

Ad Loading...

"Building the model of a person is just like building a model of a car," said Rouhana. "You start with your surface geometry for each component and any subcomponent it contains -- in this case the geometry of the human body and its internal organs." 

After gathering such data through medical scans as well as anatomical texts, the researchers build a model section by section, creating regions of the body. The brain in Ford's adult human digital model was constructed as a separate component, detailed down to the stem, the gray matter and the fluid between the layers, said Dr. Jesse Ruan, a researcher in biomechanics at Ford. 

The components are then joined into a virtual human body, which is extensively validated. Then, using mathematical and analytical tools combined with available body data, researchers are able to determine the effects of a crash -- and the pressure of a restraint system -- on the body. 

Child data, however, are not as extensively available. Ford researchers, leveraging their global contacts, contracted into a one-year agreement with Tianjin University of Science and Technology, which is working with Tianjin Children's Hospital, to obtain child geometry and basic body information from sources like MRIs and CAT scans provided by volunteers. Tianjin is one of the largest cities in China, close to the capital of Beijing. All other information for the project will be obtained from public domain literature.

"This is just the beginning," said Ruan. "We're taking the first step toward building a future child digital human body model."

More Safety

Chris Brown sits across from safety experft at Lifesaver mobile in an interview about distracted driving and phone use tech.
Safetyby Chris BrownMay 1, 2026

Reducing Risk by Eliminating Phone Use Behind the Wheel

Distracted driving remains one of the most persistent risks in fleet operations. New approaches focus on removing mobile device use entirely while adding real-time safety support.

Read More →
Safetyby Jeanny RoaApril 15, 2026

Distracted Driving in the Age of Smart Tech – Part 2

As distraction risks evolve, fleets are turning to smarter, more connected technologies to better understand what’s happening behind the wheel. Part 2 explores how these tools are helping identify risky behaviors and improve visibility across operations.

Read More →
Safetyby Jeanny RoaApril 11, 2026

 Data Rights, Risks, and Responsibilities After a Crash

What fleets capture to improve safety can also expose them in litigation, forcing leaders to rethink how data is managed, stored, and shared.

Read More →
Ad Loading...
Driver holding a phone while steering, illustrating distracted driving and the importance of mental awareness and attention on the road for fleet safety.
Safetyby Judie NuskeyApril 10, 2026

From Distraction to Detection: Strengthening Awareness in Fleet Drivers

Distracted driving is often measured by what we can see—phones in hand, eyes off the road. But what about the distractions we can’t? A recent incident raises a bigger question about awareness, attention, and why subtle risks so often go unnoticed.

Read More →
Safetyby StaffApril 8, 2026

Lytx 2026 Road Safety Report

While serious crashes are declining, a rise in minor incidents and ongoing risk hotspots underscore the need for continued fleet safety investment.

Read More →
Driver’s hands on steering wheel in a sunlit vehicle, representing real-world driver behavior and the shift from data monitoring to hands-on training in fleet safety programs.
Safetyby Judie NuskeyApril 7, 2026

Behind-the-Wheel vs. Classroom Training: What Actually Changes Driver Behavior?

Fleets have more driver data than ever, so why isn't behavior changing? Training requires more than reports and coaching — it requires real-world practice.

Read More →
Ad Loading...
A person in a car on their phone behind the steering wheel.
Safetyby Jeanny RoaApril 1, 2026

Distracted Driving in the Age of Smart Tech – Part 1

A two-part conversation with Stefan Heck on how AI is transforming the fight against distracted driving. As fleets adopt smarter tools, the focus shifts from reacting to preventing risk. In Part 1, we look at where AI is making an impact for fleets today.

Read More →
Pedestrians crossing a busy street, highlighting the importance of driver awareness and caution to prevent pedestrian accidents.
Safetyby StaffMarch 30, 2026

Pedestrian Safety Starts With the Driver

More people on foot means more risk for drivers. These pedestrian safety tips can help prevent serious injuries and keep everyone safer on the road.

Read More →
SponsoredMarch 30, 2026

Safety by Design: Power and Protection in the Freightliner 114SD Plus

Fleet managers are under pressure to reduce accidents, control costs, and improve operational efficiency. See how advanced vehicle safety technologies are helping fleets operate smarter and safer.

Read More →
Ad Loading...
Safetyby StaffMarch 26, 2026

Pedestrian Deaths Drop in First Half of 2025, Marking Largest Decline in Years

An 11% drop in pedestrian fatalities in early 2025 signals progress in U.S. road safety, but elevated death rates and ongoing risks underscore the need for continued action from fleets and policymakers.

Read More →