Feds Resist Another Takata Recall Expansion
Meanwhile, a testing coalition, after identifying the root cause of the air bag inflator explosions, turns its focus on investigating Takata’s replacement inflators.

Photo courtesy of NHTSA.

Photo courtesy of NHTSA.
The National Highway Traffic Safety Administration is resisting pleas to further expand the Takata safety recalls to include all of the automotive supplier’s air bag inflators that contain an ammonium nitrate propellant.
Senator Bill Nelson (D-Fla.), a minority member of the Senate Commerce Committee, on Feb. 23 called on NHTSA to expand the recalls yet again, citing new evidence that Takata falsified inflator testing results as far back as 2004. Takata handed over thousands of documents and emails to the committee as part of an investigation, and some of them reference the fudging of validation testing data to mislead automaker clients.
The documents and emails are included in a report released by the committee's minority staff.
“These new documents speak for themselves,” Nelson said. “There is no doubt in my mind that Takata failed to prioritize the safety of its products.”
Nelson’s requested recall expansion would add up to 90 million more air bag inflators, he said.
But in a letter dated Feb. 26, NHTSA Administrator Mark Rosekind rebuffed Nelson’s suggestion, arguing that such an expansion wouldn’t improve public safety and would further complicate the task of providing replacement air bag inflators for vehicles already under recall. Current Takata recalls affect about 28 million vehicles built by 14 different manufacturers that used Takata as a supplier.
As of Feb. 12, 4.1 million driver-side air bags and 3 million passenger-side air bags have been repaired as part of the recalls, according to NHTSA.
A consortium of 10 automakers, called the Independent Testing Coalition, identified three factors as the root cause of the deadly air bag inflator ruptures: the use of ammonium nitrate, flaws in the construction of Takata’s inflator assembly, and exposure to heat and humidity. The group’s work isn’t finished, however. It’s now investigating the performance of Takata’s replacement inflators, the safety level of Takata’s more recent formulations of ammonium nitrate propellant that use a desiccant additive to combat moisture, and the safety performance differences between passenger- and driver-side inflators.
To view an updated list of vehicles included in the Takata recalls, click here.
More Safety

Managing Road Risk at Scale: Why Fleet Safety Needs a Data-Driven Framework
Insights from the FIA Road and Driver Safety Indexes reveal how to manage road risk on a larger scale.
Read More →
Stellantis Recalls 1.3 Million Jeep Vehicles Worldwide Over Fire Risk
Stellantis is recalling more than 1.3 million Jeep Wrangler and Gladiator models worldwide over a fire risk linked to power steering pump wiring.
Read More →
Coaching Is Not Training, Even When AI Is Doing It
AI-powered safety platforms can detect risky behaviors and deliver immediate feedback. But effective driver development still requires a foundation of training followed by coaching that reinforces those skills.
Read More →
How Emotions Behind the Wheel Can Affect Fleet Safety
During National Safety Month, fleets are encouraged to look beyond distracted driving and recognize how stress, fatigue, and emotional well-being influence driver performance and crash risk.
Read More →
Nominations Open for 2026 Fleet Safety Award
Nominations have officially opened for the 2026 Fleet Safety Award Winner.
Read More →
Turning Connected Vehicle Data Into Decisions That Matter
Fleet leaders have more data than ever, but turning that data into clear, actionable decisions remains a challenge. This white paper shows how leading organizations are using connected vehicle data to improve safety, reduce costs, and optimize fleet performance. Learn how to turn insight into action across your fleet.
Read More →
Cameras, Safety and Insurance: From Reactive Claims to Real-time Prevention
Commercial auto remains one of the most challenging and costly lines of coverage for fleet operators and insurers alike. Learn more about how to effectively address these issues from Onur Aksan, Enterprise Business Development Executive, Geotab.
Read More →
NAFA Fleet Safety Symposium to Collocate With 2026 Fleet Forward Conference
The daylong certificate program will precede the Fleet Forward Conference at the Gaylord National Harbor in Maryland.
Read More →
The Distractions You Can’t Turn Off: What Drivers Face Outside the Vehicle
Fleet drivers face constant visual, cognitive, and environmental interruptions the moment they hit the road. From roadside chaos to mental fatigue and digital overload, today’s biggest driving risks often come from outside the vehicle itself.
Read More →
FLASH Weather AI Launches First Deep-Learning Hail Prediction Model With High-Resolution Forecasting
FLASH Weather AI has launched a first-of-its-kind hail prediction model capable of forecasting hail size and arrival time at 1-kilometer resolution up to 55 minutes ahead, giving fleets and insurers critical time to prepare for severe storms.
Read More →
