Automotive Fleet
MenuMENU
SearchSEARCH

UPS Hybrid Vans Deliver 28.9% Fuel Savings

ATLANTA - The 28.9 percent fuel economy improvement results in a 15 percent improvement in total cost per mile, according to the National Renewable Energy Laboratory (NREL).

by Staff
December 23, 2009
2 min to read


ATLANTA- UPS' first-generation hybrid diesel step delivery vans, powered by an Eaton Corp. electric hybrid propulsion system, have improved the fleet's on-road fuel economy by 28.9 percent, according to a report by the U.S. Department of Energy's (DOE) National Renewable Energy Laboratory (NREL).

NREL collected and analyzed fuel economy, maintenance, and other vehicle performance data from the UPS hybrid diesel step delivery vans and found the 28.9 percent fuel economy improvement results in a 15 percent improvement in total cost per mile while maintaining similar reliability and operational performance as compared to conventional vehicles. 

Ad Loading...

Funded by the DOE's Advanced Vehicle Testing Activity (AVTA), NREL's Fleet Test & Evaluation (FT&E) team performed a 12-month evaluation of six of these hybrid vans at a UPS location in Phoenix. Fuel economy and emissions performance of a conventional and hybrid delivery van in NREL's ReFUEL laboratory in Denver, Colo. on various test cycles was also documented.

Robert Hall, UPS director of maintenance and engineering, said he hopes the evaluation will speed up market acceptance of hybrid diesel systems. "NREL's report on the performance of our hybrid delivery vehicles is helping make this type of energy-efficient vehicle a standard in the industry."

Eaton Corp. provided the hybrid propulsion systems for the vehicles, manufactured by Freightliner Corp. The hybrid system employs an Eaton automated transmission with an integrated motor/generator and advanced lithium ion batteries. Both the Freightliner hybrid model and the conventional model use a Mercedes-Benz MBE 904 four-cylinder diesel engine. UPS has recently ordered an additional 200 Eaton hybrid electric powered vans.

The Eaton hybrid system was developed in part under a previous $7.5 million, 33-month contract from DOE's Advanced Heavy Hybrid Propulsion System program.

 "Having provided funding for the development of the Eaton hybrid system, DOE was eager to participate in testing the system in a commercial fleet," Lee Slezak, DOE's AVTA program manager said. "Our goal is to help develop more efficient vehicle technologies and then document their on-road performance."

Ad Loading...

The evaluation of UPS' new diesel hybrid vans follows a 2002 UPS/DOE demonstration of 13 compressed natural gas delivery vehicles in UPS' Hartford, Conn., fleet. NREL's FT&E team also provided direction and analysis on that project. A second generation study is currently planned for 2010 to look at more advanced versions of the Eaton hybrid in operation within the UPS fleet.

UPS is currently ranked #2 on Automotive Fleet's 2009 Top 300 Commercial Fleets and Top 100 Truck Fleets listings, in addition to its spot as #12 on the Top 50 Green Fleets.


More Fuel

Graphic showing U.S. gas prices April 2026 with line chart near $4.04 per gallon and regional bars: West Coast highest at $5.41, others around $3.68–$4.02, indicating rising fuel costs.
Fuelby Faith HowellApril 29, 2026

April Fuel Update: Prices Climb Above $4 as Spring Surge Accelerates

National average jumps to $4.04 per gallon, up sharply from last year, with West Coast prices topping $5 and further increases expected amid rising oil tensions.

Read More →
Graphic reading “Fuel-Saving Strategies” with fuel pump and droplet icons, representing fleet management tips on policy, in-network fueling, and maintenance to reduce fuel costs.
Fuelby Faith HowellApril 27, 2026

Tips from Fleet Managers on Saving Fuel Costs

Fleet leaders share practical strategies to reduce fuel spend through smarter policy, routing, and driver guidance.

Read More →
Graphic showing U.S. average gas prices for March 2026 with a line chart and regional breakdown, highlighting rising prices and highest costs on the West Coast above $5 per gallon.
Fuelby Faith HowellMarch 31, 2026

March Fuel Update: Prices Settle With a $4 Average

Fuel prices significantly slowed this week, but a $4 national average is still expected.

Read More →
Ad Loading...
Two men seated at a table during an interview about fleet fuel strategy, with on-screen text reading “AWP Safety Bob Adamski Senior Director of Fleet.”
Fuelby Chris BrownMarch 20, 2026

Bob Adamsky on Fuel Volatility: “Don’t Panic — Have a Plan”

With oil prices rising again, AWP Safety’s fleet manager shares how to respond to rising fuel costs and how the right strategy can turn fuel spikes into cost-saving opportunities.

Read More →
gas pump dispensing money on Middle East map
Fuelby Chris BrownMarch 13, 2026

Oil Market Turbulence Is Complicating Fleet Cost Planning

Rapid swings in crude oil prices driven by the conflict in the Middle East could create longer-term cost pressures for fleets, affecting fuel prices, supply chains, and vehicle strategy, says NTEA’s Andrew Wrobel.

Read More →
SponsoredMarch 1, 2026

Artificial Intelligence in Field Service: North America

48% of field service leaders are investing in AI to manage customer communication and self-service. Get the latest on how fleets are using AI and thinking about the future.

Read More →
Ad Loading...
A chart with EIA data shows an increase in U.S gas prices. Next to it, a chart breaks down the prices by region.
Fuelby Faith HowellFebruary 25, 2026

February Fuel Update: Prices Inch Higher for Third Week in a Row

The final February fuel update reveals prices continuing to inch higher for the third week in a row.

Read More →
A blue background has two fuel pumps overlaying it with text on the left side.
Fuelby Faith HowellFebruary 10, 2026

The 2026 Fuel Economy Guide: Updated Cost and Efficiency Benchmarks for Fleets

Fleet managers can use the DOE’s 2026 Fuel Economy Guide to benchmark MPG across powertrain types using side-by-side vehicle ratings and compare new model-year options.

Read More →
A chart with EIA data shows an increase in U.S gas prices. Next to it, a chart breaks down the prices by region.
Fuelby Faith HowellJanuary 28, 2026

January Fuel Update: Prices Hit Highest Level Since Summer

The national average for fuel prices has officially risen to its highest point since the summer.

Read More →
Ad Loading...
A chart with EIA data shows a decrease in U.S gas prices. Next to it, a chart breaks down the prices by region.
Fuelby Faith HowellDecember 23, 2025

Christmas Comes Early at the Pump: Gas Averages $2.79 Nationwide

The nation's fuel price average continues to decline, with current Christmas numbers the lowest since 2020.

Read More →