Tesla Recalls 439 Roadsters
PALO ALTO, CA - Tesla Motors has launched a voluntary safety recall of 439 Roadster models 2.0 and 2.5 because of a potential fire risk.
PALO ALTO, CA - Tesla Motors has launched a voluntary safety recall of 439 Roadster models 2.0 and 2.5 because of a potential fire risk.
The electric automaker said the recall involves the 12v low-voltage auxiliary cable from a redundant backup system that provides power to various systems, including the headlamps, tail lights, turn signals and hazard lights, and airbags in the event the primary 12V power fails or drops below a minimum threshold value. Located in front of the passenger-side front wheel, behind the headlamp, the 12v low-voltage auxiliary cable is physically isolated from the main battery pack in the rear of the car.
Tesla decided to initiate a recall after the low-voltage auxiliary cable in a single vehicle chafed against the edge of a carbon fiber panel in the vehicle, causing a short, smoke and possible fire behind the right front headlamp of the vehicle. This issue is limited to the 12V low-voltage auxiliary cable and does not involve the main battery pack or main power system.
Once aware of this single incident, Tesla said it decided a voluntary recall was an appropriate precautionary measure.
Tesla has informed regulatory agencies of the problem and developed a remedy. The remedy involves checking the routing of the 12V low-voltage auxiliary cable and installing a protective sleeve over it. Tesla's service team has started notifying customers via e-mail and has launched a mailing campaign. Tesla service personnel can perform the repair at customers' homes or offices. The service takes approximately one hour.
This recall does not affect earlier Roadster 1.5 vehicles (VIN ending with 500 or before), since these cars do not include the 12V auxiliary cable in question.
More Safety

IIHS Crash Avoidance Tests Reveal Safety Gaps in Cargo Vans and Work Trucks
New crash-avoidance ratings from the Insurance Institute for Highway Safety reveal inconsistent performance among commercial vehicles, with several popular cargo vans and heavy-duty pickups struggling to avoid collisions with other vehicles and pedestrians.
Read More →
What’s Next for Fleet? Safety, AI & Industry Recognition | AF News Recap
Could your company's culture be encouraging distracted driving? This week, we're exploring how workplace expectations affect driver safety, what AI, EVs, and autonomous vehicles could mean for the future of fleet management, and how fleet professionals can strengthen their award nominations.
Read More →
Does Your Fleet's Culture Encourage Distracted Driving?
What happens when the people responsible for enforcing safety rules are the ones setting the wrong example? The answer may reveal why some of the biggest risks to fleet drivers have little to do with what's written in the employee handbook.
Read More →
Fleet Manager’s Ultimate Playbook: Navigating the New Standard in OEM Connectivity
Rising operating costs, driver safety concerns, and unplanned downtime are putting unprecedented pressure on modern fleets. Discover how fleet managers use embedded OEM connectivity and real-time vehicle data to cut TCO, prevent downtime, and protect drivers without aftermarket telematics hardware.
Read More →
From Driver Well-Being to EV Charging | AF News Recap
Mental health belongs in the fleet safety conversation. This week, we’re looking at five ways fleets can support employee well-being before a crisis, plus Holman’s expansion in Mexico, new one-day Fleet Forward passes, and why EV charging demand is outpacing infrastructure growth.
Read More →
Nexar-Nauto Merger Aims to Give Fleets Better Safety Intelligence Through Larger Driving Dataset
Stefan Heck tells Automotive Fleet that combining more than 10 billion miles of driving history with Nexar's AI models will give fleets deeper insights into driver risk and roadway conditions than either company could provide independently.
Read More →
Don't Wait for a Crisis: 5 Ways to Build Mental Health Into Your Fleet Safety Program
For Suicide Prevention Month, fleet and safety leaders have an opportunity to put mental health where it belongs: at the center of workplace safety.
Read More →
How Camera Data Can Strengthen a Fleet’s Insurance Renewal
Insights from a commercial insurance carrier and a broker show how fleets can turn video telematic data, driver coaching, and improved claims results into a stronger case at insurance renewal.
Read More →
The Safest Fleets Aren’t the Ones with the Most Technology
You’ve made the telematics investment. Here’s how to capture the other half of its value and build the safest fleet on the road.
Read More →
Hidden in Plain Sight: Fleet Compliance Risks
Fleet compliance isn't just about having policies — it's about consistently enforcing them. This practical guide reveals six hidden compliance risks common in public sector and shared fleet operations and outlines proven strategies to improve visibility, accountability, and audit readiness
Read More →