Automotive Fleet
MenuMENU
SearchSEARCH

Chevrolet Silverado Design Simplifies Collision Repair

General Motors engineers incorporated several features that allow technicians to more efficiently repair collision damage.

by Staff
March 24, 2015
Chevrolet Silverado Design Simplifies Collision Repair

Photo of Chevrolet Silverado courtesy of General Motors.

2 min to read


Photo of Chevrolet Silverado courtesy of General Motors.

The 2015 model-year Chevrolet Silverado is designed to save time and cost if the pickup truck ever needs collision repair, according to General Motors.

When development work began on the current-generation Silverado several years ago, General Motors’ engineers incorporated several features that allow technicians to more efficiently repair collision damage, the automaker said.

Ad Loading...

“When we design trucks, we don’t only consider what features our consumers demand from a full-size truck,” explained Mark Szlachta, a GM serviceability design engineer. “We also approach the process with our technician hat on, ensuring we engineer a truck that is straightforward and cost-effective to repair.”

The Silverado reparability features include:

Front Frame Rail Section – Because of the way the Silverado’s front frame rails are engineered, minor impacts don’t necessarily lead to substantial repair bills. Depending on the severity of the impact, technicians may be able to repair a leading section of the truck’s frame instead of replacing the entire chassis. If so, the damaged section can be cleanly cut away at a specific location, and a new service section – shipped fully assembled – can be welded in place.

Structural Front Fenders – On many passenger vehicles, unbolting a damaged front fender removes only the outer skin, leaving behind additional structure welded to the cab. If that structure is damaged, technicians then need to drill out welds in order to remove the panel. On the Silverado, the front fenders incorporate both outer sheet metal and the supporting inner structure, allowing simple unbolting of the entire assembly.

Bond-On Body Panel Procedures – When it comes to replacing non-structural body panels, including outer roof panels or outer door panels, technicians can use an ultra-strong structural adhesive to bond the panels onto the vehicle. This helps avoid welding and possible corrosion issues later while speeding the repair.

Ad Loading...

Pre-prepared roof panels – Technicians can get replacement panels that are essentially plug-and-play, thanks to pre-installed studs and pre-drilled holes for accessories.

One-Piece Body Side Outers – If damage occurs to the outer panels of the cab, technicians can order a complete body side outer, shipped as a single, complete assembly. This allows technicians to cut out and replace only the damaged area instead of the entire assembly. “Our goal is to only have weld seams where we absolutely need them,” Szlachta said.

Flexible Bed Repair Options – If the Silverado’s pickup bed or outer bedside ever suffers significant damage, truck owners won’t necessarily need to purchase a new pickup box. Depending on the damage, the outer bedside or the bedside assembly can be replaced from the bed floor out.

More Safety

wheel geotab image
SponsoredJune 1, 2026

Turning Connected Vehicle Data Into Decisions That Matter

Fleet leaders have more data than ever, but turning that data into clear, actionable decisions remains a challenge. This white paper shows how leading organizations are using connected vehicle data to improve safety, reduce costs, and optimize fleet performance. Learn how to turn insight into action across your fleet.

Read More →
A person holding a clipboard and writing on an inspection checklist beside the wheel of a large white vehicle, likely conducting a fleet or safety inspection.
SponsoredJune 1, 2026

Cameras, Safety and Insurance: From Reactive Claims to Real-time Prevention

Commercial auto remains one of the most challenging and costly lines of coverage for fleet operators and insurers alike. Learn more about how to effectively address these issues from Onur Aksan, Enterprise Business Development Executive, Geotab.

Read More →
A Fleet Forward Conference graphic representing the safety symposium.
Safetyby Chris BrownMay 29, 2026

NAFA Fleet Safety Symposium to Collocate With 2026 Fleet Forward Conference

The daylong certificate program will precede the Fleet Forward Conference at the Gaylord National Harbor in Maryland.

Read More →
Ad Loading...
A person with hands on the steering wheel driving
Safetyby Judie NuskeyMay 15, 2026

The Distractions You Can’t Turn Off: What Drivers Face Outside the Vehicle

Fleet drivers face constant visual, cognitive, and environmental interruptions the moment they hit the road. From roadside chaos to mental fatigue and digital overload, today’s biggest driving risks often come from outside the vehicle itself.

Read More →
Hail covers the windshield and hood of a black vehicle with text overlay about FLASH Weather AI’s new hail prediction model.
Safetyby News/Media ReleaseMay 13, 2026

FLASH Weather AI Launches First Deep-Learning Hail Prediction Model With High-Resolution Forecasting

FLASH Weather AI has launched a first-of-its-kind hail prediction model capable of forecasting hail size and arrival time at 1-kilometer resolution up to 55 minutes ahead, giving fleets and insurers critical time to prepare for severe storms.

Read More →
Coca-Cola fleet executive smiling beside graphic text reading “Rolling Dollar Signs” about the company’s trucking and fleet strategy.
Safetyby Chris BrownMay 12, 2026

How Coca-Cola United Protects Its Fleet from Growing Legal Risk

As litigation risk rises, vehicles are increasingly targeted. This Coca-Cola bottler shares how it’s reducing exposure through driver training, technology, and a proactive risk management approach.

Read More →
Ad Loading...
Two trucking industry workers talk in front of semi-trucks beside text reading, “The issue isn’t lack of safety technology — it’s lack of alignment.”
SafetyMay 12, 2026

How to Speak the Same Language on Fleet Safety

Drivers, supervisors, and data often speak different safety “languages.” Getting on the same page will drive better results.

Read More →
pictures of a lock with the words Cybersecurity 101
Safetyby Jeanny RoaMay 11, 2026

Fleet Cybersecurity 101: What You Need from Your Technology Vendors

From identity management to third-party certifications, the right technology partner should make security easier to manage. Here are the three building blocks that fleet managers need to stay in control as connected systems scale.

Read More →
Chris Brown sits across from safety experft at Lifesaver mobile in an interview about distracted driving and phone use tech.
Safetyby Chris BrownMay 1, 2026

Reducing Risk by Eliminating Phone Use Behind the Wheel

Distracted driving remains one of the most persistent risks in fleet operations. New approaches focus on removing mobile device use entirely while adding real-time safety support.

Read More →
Ad Loading...
Safetyby Jeanny RoaApril 15, 2026

Distracted Driving in the Age of Smart Tech – Part 2

As distraction risks evolve, fleets are turning to smarter, more connected technologies to better understand what’s happening behind the wheel. Part 2 explores how these tools are helping identify risky behaviors and improve visibility across operations.

Read More →