Cadillac CT6 Using Aluminum to Save 200 Pounds
Cadillac is incorporating high-strength aluminum among the 13 different materials in its CT6 full-size sedan to save nearly 200 pounds of weight in a move to improve fuel efficiency, the company has announced.

Graphic courtesy of GM.

Graphic courtesy of GM.
Cadillac is incorporating high-strength aluminum among the 13 different materials in its CT6 full-size sedan to save nearly 200 pounds of weight in a move to improve fuel efficiency, the company has announced.
The CT6 will debut March 31 at the New York International Auto Show and go into production later this year at General Motors' Detroit-Hamtramck assembly plant.
"With the CT6, we used high-strength aluminum, high-strength steels, and lightweight chassis components," said Johan de Nysschen, Cadillac's president. "We integrate aluminum and steel where it makes sense."
Using an advanced mixed-material approach for the lightweight body structure of the CT6 improves driving dynamics, fuel economy, and cabin quietness, according to Cadillac.
Aluminum makes up 64 percent of the CT6's body structure, including all exterior body panels. Using steel in those areas would have added 198 pounds.
The lower structure of the CT6 body is made up of 13 complex high-pressure die cast components, including aluminum sheets and extrusions. The vehicle underbody uses steel close-out panels on the lower structure to quiet the cabin without add weight from extensive sound-deadening materials.
A combination of aluminum spot welds, steel spot welds, flow drill screws, self-piercing rivets, laser welding, aluminum arc welding and hundreds of feet of structural adhesive are all used in assembling the body of the CT6.
More Operations
The Top 300 Commercial Fleets
The Top 300 Commercial Fleets: See the List
Read More →
Your Local Dealer Knows More Than You Think
Your local dealer can provide an information advantage that extends well beyond courtesy deliveries.
Read More →
Fleet Meets: Austin Schutte
Here are some industry insights, personal touches, and words of advice from the CEO and Founder of Anew Solutions.
Read More →Soap Box Derby Challenge: What’s Powering Team Brown
The car is coming together, the students are solving real build problems, and the fleet industry is helping push Team Brown toward the starting line.
Read More →
Commercial Fleet Sales Contribute To June, YTD Gains
The fleet sector has boosted its vehicle purchases at a reliable pace in the first half of this year compared with 1H 2025.
Read More →What Fleet Managers Really Want From Vendors
From customer service frustrations and technology breakdowns to RFQs, change management, and the growing impact of turnover across the industry, this conversation pulls back the curtain on the real operational challenges fleet managers are navigating every day.
Read More →Fleet Safety Masterclass: Industry Leaders on Storytelling, Strategy & Innovation
In this special masterclass episode, industry leaders break down what it really takes to build safer fleets in today’s increasingly distracted and data-driven world.
Read More →Integrating Legacy Fleet Systems and Historical Data
In this episode, we bring together fleet and technology leaders to unpack the realities of data integration, system migrations, and the evolving role of AI in fleet management.
Read More →From Resistance to Results: Change Management Strategies for Fleets
From new technologies and safety programs to evolving regulations, fleets are under constant pressure to adapt. But as Dr. Betz explains, success isn’t about the system you implement—it’s about whether your people actually use it.
Read More →


