Ford to Add Next-Gen Aluminum Alloy to 2016 F-150
Ford is collaborating with Alcoa to develop a new aluminum alloy for the 2016 F-150 pickup that's more formable and design-friendly that the earlier material.

Photo of F-150 hood made from Alcoa's Micromill material courtesy of Ford.

Photo of F-150 hood made from Alcoa's Micromill material courtesy of Ford.
Ford is collaborating with Alcoa to develop a new aluminum alloy for the 2016 F-150 pickup that's more formable and design-friendly that the earlier material.
Ford will become the first automaker to use Alcoa's Micromill material that's 40 percent more formable than the material used in the 2015 F-150. Ford will begin using the material in the fourth quarter of 2015 on some components and transition additional parts to the new material in 2016.
Aluminum alloy produced using the Micromill process has already been validated by Ford engineers to ensure it meets the stringent requirements for producing high-quality parts, especially the kinds of complex structures that make up F-150, according to Ford.
"The door inner is one of the most difficult parts in automotive stamping," said Peter Friedman, global manager of structures and stamping in Ford's Research & Advanced Engineering unit. "The ability to produce an alloy using Alcoa's Micromill technology to make that part is a real statement for how this process can benefit the automotive industry and Ford in particular."
More Operations

Fleet Has a Talent Pipeline Problem. What Comes Next? | AF News Recap
Where will fleet’s next generation of leaders come from? This week, we’re looking at the industry’s talent pipeline, what certification can add to a fleet career, how to build an award-worthy track record, and the return of Automotive Fleet’s Personal Use Survey.
Read More →
Smith System Launches Driver Risk Management Program
Fleets have more driver data than ever, but identifying risky behavior doesn't necessarily correct it. Smith System's new Driver Risk Management program combines monitoring, training, and follow-up coaching to help fleets connect risk signals with driver intervention.
Read More →
Automotive Fleet Opens 2026 Personal Use Survey for Commercial Fleet Managers
Less than two weeks left! Commercial and corporate fleet managers are invited to share how their organizations handle company vehicle personal-use policies, charges, and driver eligibility.
Read More →
From AI Prompts to AI-Generated Safety Songs | AF News Recap
Can better prompts make AI more useful for fleet managers? This week, we’re breaking down smarter fleet analysis, an AI-assisted experiment that turned safety training into music, and what happened to fuel prices in August.
Read More →
How to Write Better AI Prompts for Fleet Analysis
Include these six elements in your fleet prompts to generate more relevant analysis and accurate answers.
Read More →
Fleet Meets: Eric Kilgore
This edition of the Fleet Meets series features one of the industry's best leaders driving multi-market and national operations.
Read More →
Why Reactive Fleet Management Is Becoming Too Expensive to Sustain
Research highlights a growing need for proactive management strategies to address rising costs in fleet operations effectively.
Read More →
What Your Fleet KPIs Aren’t Telling You
Tracking fleet metrics is only useful when the data leads to better decisions. This guide helps fleet leaders assess cost, utilization, and downtime more accurately, identify performance gaps, and prioritize the actions that can improve operational results.
Read More →
Hidden in Plain Sight: Fleet Compliance Risks
Fleet compliance isn't just about having policies — it's about consistently enforcing them. This practical guide reveals six hidden compliance risks common in public sector and shared fleet operations and outlines proven strategies to improve visibility, accountability, and audit readiness
Read More →
Turning Fleet Payment Data into Executive Insights
Does data alone drive results in operations?
Read More →