Video: How to Size Up EV Batteries
EV Battery Life Better Than Expected in Study of 15,000 EVs
In a confidence builder for EVs, fewer than 2% of batteries have been replaced outside of publicized recalls during the last 10 years.

EV packs are complex technology with battery management systems that carefully regulate things like charging and temperature. Research shows that batteries are holding up better than expected.
Photo: Martin Romjue / Bobit
New data shows that only 1.5% of EV batteries have been replaced among 15,000 owners in a testament to EV durability that helps to dismantle consumer fears about maintenance cost and resale values, according to a study by Recurrent, an EV and battery analytics firm.
Battery replacements for popular EV models can cost from $5,000 to $20,000 based on numerous factors. If a vehicle is within its manufacturer warranty – typically eight years and 100,000 miles – a battery can be replaced at no extra cost to the owner as long as minimum range or state of health thresholds are reached. That makes EV range and battery transparency essential for people who are buying or selling a used EV.
"Used EV shoppers worry that the car battery will degrade quickly like a mobile phone battery, and not be able to hold a charge within a few years," said Liz Najman, lead researcher at Recurrent.
"That is not a good comparison because EV packs are complex technology with battery management systems that carefully regulate things like charging and temperature. This research shows that batteries are holding up better than expected and replacements are not an automatic surprise expense for owners at 101,000 miles."
While the data show that battery replacements are rare, maximum range does decrease over time as EVs are used and charged. Recurrent helps EV owners measure and maintain their batteries, and used EV buyers understand batteries and range as they are shopping.
Today about 15,000 EV owners from all 50 states track their battery for free with Recurrent, and used EV shoppers can get reports on nearly 80% of used EVs for sale at U.S. dealerships.
“It is encouraging to see this latest study as another challenge to the idea that electric cars are a ticking time bomb of maintenance costs,” said Scott Case, CEO at Recurrent. “Vehicle ownership is full of surprises. While no one can change that, I hope that we begin to make sure that batteries are not one of those surprises.”
Originally posted on Charged Fleet
More Fleet Forward

What Fleet Managers Learned from IIHS Crash Testing
Fleet Forward Conference attendees witnessed a live crash test at IIHS’s site, explored vehicle safety technology, and learned how IIHS research can inform fleet purchasing decisions.
Read More →
What Happened at Fleet Forward Conference 2026?
Here's what happened at this year's Fleet Forward conference, all in photo form.
Read More →
Chad Edmondson Named 2026 Fleet Safety Award Winner
The VSC Fire & Security fleet director oversees more than 1,100 assets nationwide. His approach to improving driver safety emphasizes collaboration, employee engagement, and building trust with the people behind the wheel.
Read More →
Joseph Lukacs Wins 2026 Global Fleet Manager of the Year
The Sherwin-Williams fleet leader adds another industry honor to his career after being named the 2025 Edward J. Bobit Professional Fleet Manager of the Year.
Read More →

Erin Gilchrist Receives Mike Antich Spirit of Fleet Award
Last week at AFLA in Vegas, Erin Gilchrist received the inaugural, brand-new Spirit of Fleet Award.
Read More →
Dominika Leja Named the 2026 Fleet Manager of the Year
The AstraZeneca associate director of fleet was recognized for her leadership in fleet electrification, cost savings, and operational transformation.
Read More →
Jamie McKay Named the 2026 Fleet Visionary Award Winner
The Aptive Pest Control fleet manager was recognized for her approach to operations, data, lifecycle management, and driver needs.
Read More →
Fleet Forward Conference Introduces One-Day Passes for 2026
New one-day registration gives fleet professionals the flexibility to attend Tuesday, Wednesday, or Thursday, with passes available for $199 through Sept. 18.
Read More →
Vibe Coding: When Fleet Managers Become Software Builders
Five fleet professionals — none with programming skills — discuss how they’re using AI to build fleet solutions in-house and in a fraction of the time.
Read More →